On just about any Saturday afternoon in our father's workshop, we'd find Dad
drilling, sanding, chiseling and hammering, oblivious to the world around him.
No matter how simple the project, his concentration never waned. He loved his
workshop. We sometimes wonder where he got his ideas and, if he were still alive
would he build the projects we write about.
We think he would have liked this one. It's a project he easily could have
finished during one of his Saturday afternoon sessions. This is one you will
want to undertake if you're interested in doing something a little different.
Shelving is something we all need more of. And finding a way to make exposed
shelving look interesting often can be a challenge. Although these shelves can
be used inside cabinets, the system is best-suited for supporting exposed shelving
between two house- or wing walls. This is an end-support system, so shelves
that are too long and narrow for the weight placed upon them can sag or even
break.
There isn't anything about this project that looks anything like regular shelving
alternatives. OK, you can go to your local hardware store or home center and
find myriad shelving choices. But that isn't what this is about. If your room
has rounded corners and sweeping shapes, you might want to add more of the same.
This is one project that can be done inexpensively. All you will need are a
couple pieces of 1x4 for the end supports and some shelving or material.
Begin with the end-support rails. You will need two 1x4s. Use the wood type
of your choice. The end supports should be as long as the overall height of
your shelving system. In other words, if you want the shelves to adjust over
a length of 4 feet, your 1x4s will need to be 4 feet long. It might be cheaper
to purchase an 8-footer and cut the two pieces yourself. Do you have a truck,
van or SUV? Remember: The shelving can be pretty much any kind of 1-by material
you want to use. You might like high-density particleboard; we prefer dimensional
lumber (it is so much stronger). Also, you can mix and match. The shelving and
the end-support rails can be the same specie of lumber or you can be creative
and mix species. For example, maple and teak look great together. Also, if you
are painting, this is one system that has endless possibilities. Simple can
be beautiful.
Creating the end rails is easy. Just drill a series of equally spaced holes
the length of the rail. Clamping the 1x4s together so that their broad sides
are in contact will make it easier to get holes that are exactly the same on
both boards. Mark equally spaced points along one of the exposed broad faces.
We used 3/4-inch holes at 3/4-inch intervals. For best results, the two rails
should be clamped down to a third piece of wood so that the drill doesn't tear
up the second rail as it exits. You can select any size hole necessary to accommodate
your chosen shelving material thickness. Also, the increment (spacing between
holes) can vary based on personal choice. We wouldn't go any closer than three-quarters
of an inch.
With the holes drilled, do your sanding. Then all you need to do is split
the rails down the center. You end up with four 1x2s, each 4 feet long. Once
they're split, sand the cut surfaces. Next, you'll need to fabricate your shelves.
This means rounding the shelf ends to fit into the end rails. You can round
the front edge, as well. We used a router for this task, but if you're a hard-core
do-it-yourselfer, you might want to use a plane and sandpaper or a shaping plane
or a rasp.
At this point, you can paint, stain and varnish, oil or otherwise apply your
favorite finish. Once it's dry, the end rails can be mounted. If you plan to
show off the mounting screws, mount them on the high, flat portions of the rail.
If you don't want the screws to be obvious, countersink them into the rounded
area and fill with matching putty. That's all there is to it.